While analysing technologies for the decoration of plastic parts for household appliances, six alternative systems were identified as relevant: silk printing, pad printing, hot stamping, laser marking, chemical etching and inkjet printing.
In order to compare alternative technologies, main performance factors for each technology were evaluated as adequate, neutral, and inadequate. For facilitating comparison analysis those evaluation where quantified: adequate = 1; neutral = 0; inadequate = -1 (see results of evaluation analysis below)
Table 1: Expanded table of multi criteria decision analysis of the various printing processes
Performance characteristics |
performance factors |
silk printing |
pad printing |
hot stamping |
laser marking |
chemical etching |
inkjet printing |
|
1.Color complexity management |
0 |
0 |
0 |
-1 |
-1 |
1 |
|
2.Chrome/ Metallic appearance |
-1 |
-1 |
1 |
-1 |
-1 |
-1 |
|
3.Resolution |
1 |
1 |
1 |
1 |
0 |
1 |
|
4.Chemical resistance |
1 |
1 |
1 |
0 |
1 |
-1 |
|
5.Abrasion resistance |
1 |
1 |
1 |
0 |
1 |
-1 |
|
6.Durability |
1 |
1 |
1 |
1 |
1 |
0 |
Controllability of printing process: more control on image |
|
0.5 |
0.5 |
0.8 |
0.0 |
0.2 |
-0.2 |
|
1.Multiple substrate application |
1 |
1 |
0 |
0 |
-1 |
1 |
|
2.Curved / Non flat surface application |
0 |
1 |
0 |
0 |
0 |
0 |
|
3.Range of application small to large |
1 |
0 |
0 |
1 |
1 |
1 |
|
4.Quick Change Over (when compared between the alternatives) |
0 |
-1 |
1 |
1 |
1 |
1 |
Flexibility |
|
0.5 |
0.25 |
0.25 |
0.5 |
0.25 |
0.75 |
|
1.Cycle time |
1 |
1 |
1 |
0 |
-1 |
0 |
|
2.Lower Scrap Rate |
1 |
1 |
-1 |
1 |
1 |
1 |
Productivity of process (pcs/h) |
|
1 |
1 |
0 |
0.5 |
0 |
0.5 |
|
1. Ease of maintenance |
1 |
1 |
-1 |
-1 |
1 |
0 |
Maintainability (non-working, h) |
|
1 |
1 |
-1 |
-1 |
1 |
0 |
|
1.Possible for continuous flow to assembly |
1 |
1 |
1 |
1 |
-1 |
0 |
|
2.Change over under one cycle (40-60 sec) |
-1 |
-1 |
-1 |
1 |
-1 |
1 |
Integration level with production line |
|
0 |
0 |
0 |
1 |
-1 |
0.5 |
|
1.Low investments (when compared between the alternatives) |
1 |
1 |
1 |
-1 |
1 |
1 |
|
2.Operation cost effectiveness |
1 |
1 |
-1 |
-1 |
1 |
-1 |
|
3.Environment friendly Green |
-1 |
-1 |
1 |
1 |
-1 |
0 |
Price of machine (EUR) |
|
0.3 |
0.3 |
0.3 |
-0.3 |
0.3 |
0.0 |
|
|
SCORE: |
|
0.56 |
0.51 |
0.07 |
0.11 |
0.13 |
0.26 |
All recognised performance factors were grouped into six performance characteristics. For every alternative technology the score was calculated for each performance characteristics. The total score was calculated for every alternative technology. See short version of evaluation matrix below.
Table 2: Concise table of the results of multi criteria decision analysis of the various printing processes
Performance characteristics |
silk printing |
pad printing |
hot stamping |
laser marking |
chemical etching |
inkjet printing |
Controllability of printing process: more control on image |
0.5 |
0.5 |
0.8 |
0.0 |
0.2 |
-0.2 |
Flexibility |
0.5 |
0.25 |
0.25 |
0.5 |
0.25 |
0.75 |
Productivity of process (pcs/h) |
1 |
1 |
0 |
0.5 |
0 |
0.5 |
Maintainability (non-working, h) |
1 |
1 |
-1 |
-1 |
1 |
0 |
Integration level with production line |
0 |
0 |
0 |
1 |
-1 |
0.5 |
Price of machine (EUR) |
0.3 |
0.3 |
0.3 |
-0.3 |
0.3 |
0.0 |
SCORE: |
0.56 |
0.51 |
0.07 |
0.11 |
0.13 |
0.26 |
After performing the functional analysis and recognizing the resources involved, the domain experts identified the following performance characteristics as the most representative for decision making: controllability of printing process (more control on image), flexibility, productivity of process (pcs/h), maintainability (non-working, h), Integration level with production line and price of machine (EUR).
The alternative technologies were then compared with respect to the performance characteristics.
Controllability of printing process, Flexibility and Integration level with production line were identified as the most vital performance characteristics for coming changes in super-systems.
From the above list, one of the most promising alternative technology is inkjet printing, since it shows the best score for flexibility and integration level with production line and an adequate score for productivity of process. Chemical etching and laser marking are second and third promising alternative technologies consequently.